ST. LOUIS, Aug. 11, 2008 (PRIME NEWSWIRE) -- Zoltek Companies, Inc. (Nasdaq:ZOLT) today reported the financial results for the third quarter of its 2008 fiscal year.
Zoltek's net sales for the quarter ended June 30, 2008, totaled $45.0 million, compared to $40.3 million in the third quarter of fiscal 2007, an increase of 11.7%. However, on a sequential quarter basis, sales in the latest quarter declined from the $49.6 million of sales reported by Zoltek in the second quarter of fiscal 2008.
Operating income from continuing operations was $7.3 million, up 9.0% from $6.7 million in the third quarter of fiscal 2007, but down 12.0% from $8.3 million in the second quarter of fiscal 2008. Zoltek's net income for the recently completed quarter was $2.3 million, compared to $5.0 million in the third quarter of fiscal 2007 and $4.3 million in the second quarter of fiscal 2008. The sequential quarter decline in net income resulted primarily from the decrease in sales and the unfavorable accounting impact of appreciation in the value of the Hungarian Forint which is the functional currency of the Company's Zoltek Rt. subsidiary.
For the first nine months of fiscal 2008, Zoltek's net sales were $134.6 million, compared to $107.3 million in the first nine months of fiscal 2007, an increase of 25.4%, while operating income from continuing operations was $20.4 million, compared to $15.6 million in the comparable period of the previous year, an increase of 30.8%.
"The interruption of the strong growth trends we have experienced over the past several years was disappointing, but we remain extremely confident about our future growth," said Zsolt Rumy, Zoltek's Chairman and Chief Executive Officer. "We are continuing to focus on our long-term goal of achieving annual sales of $500 million by the year 2011, and we are making good progress in executing the primary elements of our strategy. In addition, we are seeing tangible results from our ongoing operational improvement programs, as evidenced by the increase in the gross margin of our carbon fibers business unit to 33.3% in the recent quarter from 29.6% in the second quarter of this year even though ACN, our primary raw material, and energy costs increased to historic highs."
The decline in sales from the second quarter to the third quarter was due in part to the reduced shipments against two major wind contracts, the timing of shipments between the periods and lower technical fiber sales. The Company's sales goal for fiscal 2008 was based upon assumptions which included the successful completion of a new contract from a major wind turbine customer. However, Zoltek experienced a dearth of significant new contracts from customers in the wind energy field over the past year, which the Company attributes to concerns among wind turbine producers regarding the availability and pricing of the high-performance carbon fibers used in making the longest and most powerful wind turbine blades.
"We are working closely with every one of the major wind turbine manufacturers to address their concerns about incorporating carbon fibers in their design and, while we cannot predict the exact timing, we expect to win new contracts leading to resumption of Zoltek's rapid sales growth. All the major wind turbine producers are designing longer blades and at some length, which may be different for each turbine company, carbon fiber reinforcement becomes necessary and economically competitive," Rumy said. "The fundamentals of alternative energy generally -- and wind energy in particular -- are strong and growing, and we expect that growth will continue for many years to come. This business is not going away over the next few years. It's only going to get much bigger," he added.
At the same time, Rumy said, Zoltek is making solid progress in other parts of its long-term strategy to attain its announced expansion goals. The Company is improving its sales team and technical service support team as well as substantially increasing application development activities to assist users in our other primary targeted applications. These applications include deep sea drilling and automotive, as well as the recently added application for non-airframe (secondary) structures in airplanes.
In pushing the development of commercial applications outside of wind energy, Zoltek is now supplying carbon fiber to Aker Solution (formerly Aker Kvaerner) -- the global leader in building umbilical systems used in deepwater drilling -- for a major full-scale demonstration project of potential breakthrough significance in the oil and gas industry. Aker has entered into an exclusive supplier agreement with Zoltek and Epsilon Composite, a French pultruder, for carbon fiber rods to extend deep-sea drilling to new depths in the Gulf of Mexico. "This demonstration project follows a smaller-scale project and, if successful, will bring us a giant step closer to making carbon fiber a critical part of the mix in deep-sea oil and gas production," Rumy said.
In another important development, Zoltek announced that its facility in Guadalajara, Mexico, acquired in September 2007, has now begun to produce test quantities of acrylic fiber precursor raw material. "The plant in Guadalajara is a key building block in rapidly ramping up carbon fibers production over the next several years," he said. Zoltek expects that the Mexican facility will ultimately have the capacity to produce 60,000 tons of precursor material which, in turn, will support production of more than 27,000 metric tons of carbon fibers -- or the equivalent of over $600 million in carbon fiber sales at today's price level for high-performance carbon fibers. Rumy added, "We have been able to successfully retrofit this plant to produce precursor, validating our belief that it represented a unique opportunity to expeditiously add capacity at substantially lower capital costs than new construction. In addition, with profitable operations and ample financial resources, we believe Zoltek is poised to capitalize on the opportunities that await us."
Zoltek will host a conference call to review third quarter results and answer questions on Tuesday, August 12, 2008, at 10:00 am CT. The conference dial-in number is (800) 723-6751. The confirmation code is 8366942. Individuals who wish to participate should dial in 5 to 10 minutes prior to the scheduled start time. This conference call and an accompanying slide presentation by Zsolt Rumy will also be webcast on Zoltek's website -- www.zoltek.com -- under "Investor Relations - Events & Presentations."
This press release contains statements that are based on the current expectations of our company. You are cautioned that any such forward-looking statements are not guarantees of future performance and involve risks and uncertainties, and that actual results may differ materially from those projected in the forward-looking statements as a result of various factors. The factors that might cause such differences include, among others, our ability to: (1) successfully resolve pending litigation; (2) continue to improve efficiency at our manufacturing facilities on a timely and cost-effective basis to meet current order levels of carbon fibers; (3) successfully add new planned capacity for the production of carbon fiber and precursor raw materials and meet our obligations under long-term supply agreements; (4) maintain profitable operations; (5) raise new capital and increase our borrowing at acceptable costs; (6) manage changes in customers' forecasted requirements for our products; (7) continue investing in application and market development in a range of industries; (8) manufacture low-cost carbon fibers and profitably market them despite increases in raw material and energy costs; (9) penetrate existing, identified and emerging markets; (10) successfully retrofit our Mexican facility to manufacture acrylic fiber precursor and add carbon fiber production lines; (11) maintain our Nasdaq Global Select Market listing; (12) resolve the pending non-public, fact-finding investigation being conducted by the Securities and Exchange Commission and (13) manage the risks identified under "Risk Factors" in our filings with the SEC.
ZOLTEK COMPANIES, INC. SUMMARY FINANCIAL RESULTS (Amounts In Thousands Except Per Share Data) (Unaudited) Three Months Ended ------------------ June 30 June 30 March 31 2008 2007 2008 ---------------------------- Net sales $ 44,950 $ 40,274 $ 49,581 Cost of sales 31,320 28,334 35,556 Gross profit 13,630 11,940 14,025 Application and development costs 1,982 1,985 2,062 Selling, general and administrative expenses 4,377 3,262 3,653 Operating income from continuing operations 7,271 6,693 8,310 Interest income 543 244 847 Interest expense related to non-convertible debt* (157) (127) (201) Loss on currency translation (2,081) (319) (225) Other, net (23) (224) -- Income tax expense (1,465) (309) (2,404) Income from continuing operations before convertible debt expense* 4,088 5,958 6,327 -------- -------- -------- Expense related to convertible debt issuances* 1,779 (938) (2,016) Income from continuing operations 2,309 5,020 4,311 Loss from discontinued operations, net of taxes -- (24) -- Net income 2,309 4,996 4,311 Net income per share: Basic and diluted income per share: Continuing operations before convertible debt* $ 0.12 $ 0.20 $ 0.19 Convertible debt charge* (0.05) (0.03) (0.06) -------- -------- -------- Continuing operations 0.07 0.17 0.13 Discontinued operations -- -- -- -------- -------- -------- Total $ 0.07 $ 0.17 $ 0.13 ======== ======== ======== Weighted average common shares outstanding - basic 34,201 29,353 33,943 Weighted average common shares outstanding - diluted 34,215 30,007 34,042 --------------------- * To provide transparency about measures of the Company's financial performance which management considers relevant, we supplement the reporting of Zoltek's consolidated financial information under GAAP with "interest expense related to non-convertible debt," "income from continuing operations before convertible debt expense," and "expense related to convertible debt issuances" which are a non-GAAP financial measures. Operating income (loss) in accordance with GAAP was $7,271,$6,693 and $8,310, for the third quarter of fiscal 2008, third quarter of fiscal 2007 and second quarter of fiscal 2008, respectively. These non-GAAP financial measures should be considered in addition to, and not as a substitute or superior to, the other measures of financial performance prepared in accordance with GAAP. Using only the non-GAAP financial measures to analyze our performance would have material limitations because their calculation is based on the subjective determination of management regarding the nature and classification of events and circumstances that investors may find significant. Management compensates for these limitations by presenting both the GAAP and non-GAAP measures of its results. Zoltek believes the presentation of these measures is useful to investors because they are indicative of the company's underlying business performance. ZOLTEK COMPANIES, INC. SUMMARY FINANCIAL RESULTS (Amounts In Thousands Except Per Share Data) (Unaudited) Nine Months Ended ----------------- June 30 June 30 2008 2007 ------------------ Net sales $134,603 $107,301 Cost of sales 96,181 76,922 Gross profit 38,422 30,379 Application and development costs 5,939 5,397 Selling, general and administrative expenses 12,103 9,414 Operating income from continuing operations* 20,380 15,568 Interest income 2,581 898 Interest expense related to non-convertible debt* (565) (279) Warrant issue expense -- (6,362) Loss on currency translation (2,011) (707) Other, net (460) (577) Income tax expense (4,874) (804) Income from continuing operations before convertible debt expense* 15,051 7,737 -------- -------- Expense related to convertible debt issuances* (5,820) (8,368) Income (loss) from continuing operations 9,231 (631) Loss from discontinued operations, net of taxes -- (42) Net income (loss) 9,231 (673) Net income (loss) per share: Basic and diluted income (loss) per share: Continuing operations before convertible debt* $ 0.44 $ 0.28 Convertible debt charge* (0.17) (0.30) -------- -------- Continuing operations 0.27 (0.02) Discontinued operations -- -- -------- -------- Total $ 0.27 $ (0.02) ======== ======== Weighted average common shares outstanding - basic 33,951 27,526 Weighted average common shares outstanding - diluted 34,040 27,526 --------------------- * To provide transparency about measures of the Company's financial performance which management considers relevant, we supplement the reporting of Zoltek's consolidated financial information under GAAP with "interest expense related to non-convertible debt," "income from continuing operations before convertible debt expense," and "expense related to convertible debt issuances" which are a non-GAAP financial measures. Operating income (loss) in accordance with GAAP was $20,380 and $15,568 for the nine months ended June 30, 2008 and 2007, respectively. These non-GAAP financial measures should be considered in addition to, and not as a substitute or superior to, the other measures of financial performance prepared in accordance with GAAP. Using only the non-GAAP financial measures to analyze our performance would have material limitations because their calculation is based on the subjective determination of management regarding the nature and classification of events and circumstances that investors may find significant. Management compensates for these limitations by presenting both the GAAP and non-GAAP measures of its results. Zoltek believes the presentation of these measures is useful to investors because they are indicative of the company's underlying business performance. CONSOLIDATED BALANCE SHEET (Amounts in thousands, except share and per share data) (Unaudited) June 30 Sept. 30 2008 2007 -------------------- Assets --------------------------------------------------------------------- Current assets: Cash and cash equivalents $ 41,569 $ 121,761 Restricted cash 23,500 13,815 Accounts receivable, less allowance for doubtful accounts of $776 and $729, respectively 44,055 37,495 Inventories 47,389 27,941 Other current assets 12,833 10,858 --------- --------- Total current assets 169,346 211,870 Property and equipment, net 298,278 190,123 Other assets 1,782 1,606 --------- --------- Total assets $ 469,406 $ 403,599 ========= ========= Liabilities and shareholders' equity --------------------------------------------------------------------- Current liabilities: Current maturities of long-term debt $ 12,518 $ 13,813 Construction payables 11,218 4,859 Trade accounts payable 15,166 12,394 Legal liabilities 23,987 24,543 Accrued expenses and other liabilities 12,353 8,305 --------- --------- Total current liabilities 75,242 63,914 Long-term debt, less current maturities 4,178 6,851 Hungarian grant, long-term 12,800 7,969 Deferred tax liabilities 4,597 4,046 Other long-term liabilities 61 52 --------- --------- Total liabilities 96,878 82,832 --------- --------- Commitments and contingencies Shareholders' equity: Preferred stock, $.01 par value, 1,000,000 shares authorized, no shares issued and outstanding -- -- Common stock, $.01 par value, 50,000,000 shares authorized, 34,246,127 and 33,653,735 shares issued and outstanding at June 30, 2008 and September 30, 2007, respectively 342 337 Additional paid-in capital 489,682 476,205 Accumulated deficit (154,793) (164,024) Accumulated other comprehensive income 37,297 8,249 --------- --------- Total shareholders' equity 372,528 320,767 --------- --------- Total liabilities and shareholders' equity $ 469,406 $ 403,599 ========= ========= OPERATING SEGMENTS SUMMARY (Amounts in thousands, except share and per share data) (Unaudited) Three Months Ended June 30, 2008 -------------------------------- Carbon Technical Corporate/ Fibers Fibers Other Total ------ ------ ----- ----- Net sales $ 37,689 $ 6,487 $ 774 $ 44,950 Cost of sales 25,121 5,323 876 31,320 Gross profit 12,568 1,164 (102) 13,630 Operating income (loss) 9,931 651 (3,311) 7,271 Depreciation and amortization expense 3,670 375 252 4,297 Capital expenditures 31,959 439 27 32,425 Three Months Ended June 30, 2007 -------------------------------- Carbon Technical Corporate/ Fibers Fibers Other Total ------ ------ ----- ----- Net sales $ 28,903 $10,642 $ 729 $ 40,274 Cost of sales 19,636 8,185 513 28,334 Gross profit 9,267 2,457 216 11,940 Operating income (loss) 7,384 2,043 (2,734) 6,693 Depreciation and amortization expense 1,888 480 329 2,697 Capital expenditures 12,285 -- 233 12,518 Nine Months Ended June 30, 2008 ------------------------------- Carbon Technical Corporate/ Fibers Fibers Other Total ------ ------ ----- ----- Net sales $113,666 $18,084 $ 2,853 $134,603 Cost of sales 79,552 14,120 2,509 96,181 Gross profit 34,114 3,964 344 38,422 Operating income (loss) 28,091 1,593 (9,304) 20,380 Depreciation and amortization expense 9,200 1,384 875 11,459 Capital expenditures 53,598 1,062 2,470 57,130 Nine Months Ended June 30, 2007 ------------------------------- Carbon Technical Corporate/ Fibers Fibers Other Total ------ ------ ----- ----- Net sales $ 79,098 $26,219 $ 1,984 $107,301 Cost of sales 56,694 19,101 1,127 76,922 Gross profit 22,404 7,118 857 30,379 Operating income (loss) 16,006 6,026 (6,464) 15,568 Depreciation and amortization expense 4,891 1,289 1,009 7,189 Capital expenditures 37,951 2,752 2,085 42,788