GenCure announces breakthrough first run of 80-liter bioreactor

Biomanufacturing CDMO among first to harvest adult stem cells at large scale


San Antonio, Texas, Aug. 13, 2019 (GLOBE NEWSWIRE) -- In a breakthrough for the regenerative medicine industry, GenCure announced today that its biomanufacturing services team has successfully completed a production run expanding and harvesting human mesenchymal stem cells (hMSCs) in an 80-liter bioreactor.  GenCure, a subsidiary of BioBridge Global (BBG), announced a major expansion of its biomanufacturing facilities in February of this year.

The move to an 80-liter bioreactor addresses a critical need in the cell therapy industry for producing large-scale, consistent, clinical-grade adult stem cells needed to bring potential new therapies into clinical trials. GenCure is among the first contract manufacturing and development organizations (CDMO) to produce MSCs at this scale.

“What sets GenCure apart from many existing cell therapy CDMOs is that, by having stem cell expansion capabilities at this scale, we are able to provide manufacturing and development services from early phase clinical trials through late stage clinical trials and commercialization,” said Mike Fiske, Vice President of Manufacturing with GenCure.

The harvest was the first series of runs in which a 50-liter batch of 1.2 billion bone-derived hMSCs were expanded into 20 billion within a 10-day timeframe. Two more runs are planned to refine the manufacturing process.

“This is a tremendous step in advancing new therapies in cell therapy and regenerative medicine,” said Becky Cap, Chief Operating Officer for GenCure. “In cell therapy, you need large numbers of cells per batch to create clinical doses that are consistent to give to multiple patients. With this bioreactor technology, you can increase the number of patients treated with a single, consistent production run, by tenfold.”

GenCure joined with RoosterBio, Inc. to develop and implement the process, which was funded through a three-year, $8.9 million contract from the Medical Technology Enterprise Consortium to develop large-scale manufacturing capabilities for clinical-grade stem cells to be used in research and therapeutic applications. Other collaborators on the project include two San Antonio-based organizations: U.S. Army Institute of Surgical Research and StemBioSys, Inc.

The bioreactor test runs come ahead of BBG’s expansion of the GenCure biomanufacturing facility at the VelocityTX innovation center in San Antonio, expected to be complete in the fourth quarter of 2019. As the anchor tenant, the nonprofit will lease 21,000 square feet of biomanufacturing space.

“As the anchor tenant of the VelocityTX accelerator program, we are expanding the manufacturing capabilities of GenCure and the cell therapy industry,” said Cap. “Fulfilling the need to scale up adult stem cells for clinical trials helps advance potential new therapies for a range of diseases and conditions.”

In addition to contract manufacturing services, GenCure and BBG’s subsidiaries provide development services including process and analytical development, access to quality control testing, a robust quality management system and development of documentation to support regulatory filings.

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About GenCure: GenCure, a subsidiary of San Antonio-based nonprofit BioBridge Global, is focused on enabling the development of cell-based therapies by providing access to source materials, cGMP biomanufacturing experience and clinical research support. GenCure focuses on regenerative medicine through the Texas Cord Blood Bank, a biomanufacturing facility, an apheresis center and a deceased donor tissue bank. Learn more at GenCure.org.

About BioBridge Global: BioBridge Global (BBG) is a San Antonio, Texas-based 501(c)(3) nonprofit corporation that offers diverse services through its subsidiaries – the South Texas Blood & Tissue Center, QualTex Laboratories, GenCure and the Blood & Tissue Center Foundation. BBG provides products and services in blood resource management, cellular therapy, donated umbilical cord blood and human tissue as well as testing of blood, plasma and tissue products for clients in the United States and worldwide. BBG is committed to saving and enhancing lives through the healing power of human cells and tissue. It enables advances in the field of regenerative medicine by providing access to human cells and tissue, testing services, and biomanufacturing and clinical trials support. Learn more at BioBridgeGlobal.org.

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Bone-derived human mesenchymal stem cells (bt-hMSCs) attached to microcarriers in the 80-liter bioreactor. Bt-hMSCs detached from the microcarriers on the day of harvest.

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