New York, United States, Nov. 06, 2023 (GLOBE NEWSWIRE) -- The Global Thermal Spray Coatings Market Size is expected to reach USD 18.70 Billion by 2032, at a CAGR of 8.1% during the forecast period 2022 to 2032.
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Thermal spray coatings are a type of surface engineering technology used to cover various materials with functional or protective coatings. This technique involves heating or melting the coating material with a heat source before spraying it onto the substrate surface to create a coating. Among the many materials that can be used as coating materials are metals, ceramics, polymers, and composite powders. The choice is made based on the desired properties of the coating and the requirements of the application. The term "thermal" refers to the process of heating and cooling an object. Pumps, valves, pipelines, turbine blades, engine components, and other industrial machinery can all benefit from their use by having longer lifespans and paying for less maintenance.
COVID 19 Impact
Demand decreased during the pandemic in a variety of industries, including oil and gas, aviation, and the auto sector. The market for thermal spray coatings shrank as a result of the decline in manufacturing and capital expenditure. The downturn in these significant end-use industries quickly had an impact on the market for thermal spray coatings. Numerous infrastructure initiatives, new investments, and maintenance jobs were delayed as a result of the pandemic's uncertainties. These delays affected the demand for thermal spray coatings and the growth of the industry due to the numerous projects that were postponed or abandoned. As business focused on combating the pandemic's immediate consequences, priorities shifted away from non-essential projects and investments.
The growing industrial and manufacturing sectors, particularly in emerging nations, are driving the market for thermal spray coatings. These coatings protect crucial components from abrasion, corrosion, and severe temperatures, extending the equipment's usable life and increasing operating effectiveness. For a variety of components in infrastructure projects in the fields of transportation, energy, and construction, durable and protective coatings are required. Because they provide corrosion protection, thermal insulation, and wear resistance, thermal spray coatings are essential for infrastructure development projects around the world. In the automotive and aerospace industries, thermal spray coatings are frequently employed.
Thermal spray coatings require specific equipment and skilled labourers to apply effectively. Due to the initial investment in equipment and training, which may be significant, smaller enterprises and those considering joining the market may find it challenging to compete. The cost of consumables and raw ingredients for thermal spray coatings can also be rather high, which affects how much the coating process will ultimately cost. The coating techniques that compete with thermal spray coatings include electroplating, physical vapour deposition (PVD), chemical vapour deposition (CVD), and complex surface treatments like laser cladding or plasma nitriding. The advantages these alternative technologies may offer in terms of coating quality could have an impact on the market for thermal spray coatings.
Browse key industry insights spread across 200 pages with 120 Market data tables and figures & charts from the report on, the “Global Thermal Spray Coatings Market Size, Share, and COVID-19 Impact, By Technology (Cold, Flame), By Product (Metals, Ceramics), By Application (Aerospace, Industrial Gas Turbine), By Process (Combustion Flame, Electrical), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East, and Africa), Analysis and Forecast 2022 – 2032.”
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Technology Insights.
Plasma segment dominates the market with the largest market share.
Based on the technology, the global thermal spray coatings market is segmented into Cold, Flame, Plasma, High-Velocity Oxy-Fuel (HVOF), Electric Arc, and others. Among these, plasma segment dominates the market with the largest market share over the forecast period. Plasma spraying is a common and flexible thermal spray method that has several benefits and is becoming more and more popular. Plasma spraying produces excellent coatings with high binding strength, dense microstructure, and little porosity. The result is coatings with enhanced wear resistance, corrosion protection, thermal insulation, and other required properties. Due to the enhanced coating quality, plasma spraying is a preferred method for crucial applications in industries including aerospace, automotive, and power generation.
Product Insights.
Ceramics segment accounted the largest market share over the forecast period.
On the basis of product, the global thermal spray coatings market is segmented into Metals, Ceramics, Intermetallics, Polymers, Carbides, Abradables, and Others. Among these, ceramics segment accounted the largest market share over the forecast period. The increasing demand for better wear resistance, high-temperature protection, corrosion resistance, and electrical insulation across a range of sectors is projected to keep driving the market for thermal spray coatings. Due to the innovative solutions they offer for functional applications and surface protection, ceramics are anticipated to continue to play a key role in the thermal spray coatings market.
Application Insights.
Aerospace segment is dominating the market over the forecast period.
Based on the application, the global thermal spray coating market is segmented into Aerospace, Industrial Gas Turbine, Automotive, Medical, Printing, Oil & Gas, Steel, Pulp & Paper, and Others. Among these, aerospace segment is dominating the market with the largest market share over the forecast period. The aerospace industry has tight specifications for high-performance coatings to increase the reliability, efficiency, and safety of aircraft components. It's crucial to remember that a company's reputation typically rests on its capacity to maintain the satisfaction of its clients. Coatings can increase the wear resistance, lengthen the service life, and ensure reliable, safe operation of landing gear, engine parts, hydraulic systems, and other important components.
Process Insights.
Combustion Flame holds the highest market share over the forecast period.
On the basis of process, the global thermal spray coatings market is segmented into Combustion Flame and Electrical. Among these, combustion flame holds the highest market share over the forecast period. The coating materials that can be sprayed via combustion flame spraying include metals, alloys, ceramics, and polymers, to name just a few. By allowing the deposition of coatings with a variety of properties and capabilities, this versatility makes it suitable for a range of industries and applications.
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North America accounted the largest market share over the forecast period.
Among all other regions, North America accounted the largest market share over the forecast period. The thermal spray coatings market in North America is quite competitive, with both national and local rivals. These companies offer a wide range of coating materials, services, and application expertise to cater to the varying needs of the local sectors. The oil and gas industry, as well as the power production sector, have all seen an increase in demand for the use of thermal spray coatings. Pipelines, valves, and other equipment must have corrosion and wear-resistant coatings since the region's oil and gas industry is developing, especially in the US and Canada.
Asia Pacific is witnessing the fastest market share over the forecast period. Asia-Pacific countries are rapidly industrialising, with Southeast Asian countries, China, India, Japan, and South Korea acting as economic growth engines. Because businesses require them for the increased performance, surface protection, and wear resistance of their machinery and components, thermal spray coatings are in great demand as a result of this industrial growth.
Competitive Analysis:
The report offers the appropriate analysis of the key organizations/companies involved within the global market along with a comparative evaluation primarily based on their product offering, business overviews, geographic presence, enterprise strategies, segment market share, and SWOT analysis. The report also provides an elaborative analysis focusing on the current news and developments of the companies, which includes product development, innovations, joint ventures, partnerships, mergers & acquisitions, strategic alliances, and others. This allows for the evaluation of the overall competition within the Market. Major vendors in Global Electric Vehicle Adhesives Market include Oerlikon Balzers Coating USA, Turbocoating Spa, Lincotek Surface Solutions, Saint-Gobain S.A., Progressive Surface, Inc., American Roller Company, LLC, Praxair Surface Technologies, Inc., H.C. Starck, Inc., Wall Colmonoy Corp., Powder Alloy Corp and Other key vendors.
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Recent Market Developments
- In February 2023, A new, higher-performance turning grade with cutting-edge coating technology was introduced by Kennametal Inc. For steel-turning applications, KCP25C with KENGold is the top option for metal-cutting inserts with better wear and higher metal removal rates.
Market Segment.
This study forecasts revenue at global, regional, and country levels from 2019 to 2032. Spherical Insights has segmented the global Thermal Spray Coatings Market based on the below-mentioned segments:
Thermal Spray Coatings Market, Technology Analysis
- Cold
- Flame
- Plasma
- High-Velocity Oxy-Fuel (HVOF)
- Electric Arc
- Others.
Thermal Spray Coatings Market, Product Analysis
- Metals
- Ceramics
- Intermetallics
- Polymers
- Carbides
- Abradables
- Others
Thermal Spray Coatings Market, Application Analysis
- Aerospace
- Industrial Gas Turbine
- Automotive
- Medical
- Printing
- Oil & Gas
- Steel
- Pulp & Paper
- Others
Thermal Spray Coatings Market, Process Analysis
- Combustion Flame
- Electrical
Thermal Spray Coatings Market, Regional Analysis
- North America
- US
- Canada
- Mexico
- Europe
- Germany
- Uk
- France
- Italy
- Spain
- Russia
- Rest of Europe
- Asia Pacific
- China
- Japan
- India
- South Korea
- Australia
- Rest of Asia Pacific
- South America
- Brazil
- Argentina
- Rest of South America
- Middle East & Africa
- UAE
- Saudi Arabia
- Qatar
- South Africa
- Rest of Middle East & Africa
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